500L beer equipment for microbrewery

500L beer equipment for microbrewery

500L beer equipment for microbrewery refers to a brewing system with a capacity of 500 liters, specifically designed to meet the needs of small to medium-sized microbreweries. This brewing equipment is used to produce craft beer on a commercial scale, allowing microbreweries to brew larger quantities of beer while maintaining the artisanal quality and flavor profiles characteristic of craft brewing.

The 500L beer equipment typically includes several key components and vessels essential for the brewing process, such as:

• Mash/Lauter Tun: This vessel is used for mixing crushed grains with hot water to convert starches into fermentable sugars (mashing) and then separating the liquid wort from the solid grain bed (lautering).

• Brew Kettle/Whirlpool: The brew kettle is used to boil the wort with hops and other ingredients, while the whirlpool function helps to separate the hot trub and hop residues from the wort after boiling.

• Fermentation Tanks: These tanks are used to ferment the wort, where yeast converts the sugars into alcohol and carbon dioxide, transforming the wort into beer.

• Glycol Cooling System: To control fermentation temperatures and maintain consistent beer quality, the equipment is equipped with a glycol cooling system with cooling jackets on the fermentation tanks.

• Control System: The equipment is typically equipped with a user-friendly control system that allows brewers to manage and monitor the brewing process, including temperature control and process automation.

• Cleaning and Sanitization System: Proper cleaning and sanitization are crucial for brewing quality beer, and the equipment may include a Clean-in-Place (CIP) system to facilitate cleaning between batches.

• Optional Accessories: Depending on the specific needs of the microbrewery, the equipment may include additional accessories such as a hot liquor tank, yeast propagation system, filtration unit, and more.

500L beer equipment offers a balance between production capacity and flexibility, making it an excellent choice for microbreweries looking to expand their brewing capacity without compromising on the artistry and uniqueness of their craft beer. It allows microbreweries to produce a wide variety of beer styles while maintaining control over the brewing process and delivering high-quality brews to their customers.

Below is the 500L microbrewery equipment list 

This is 500L 2 vessel beer brewing kettle for microbrewery,for 500L volume,it is the most common capacity for the microbreweries and restaurants.It includes the following equipment: 

• 500L mash tun steam heated

• 500L Kettle steam heated

• 1000L hot liquid tank steam heating

• Wort pump and hot water pump

• Glass wort grant tank

• Plate heat exchanger

• Pipes and valves

• Operation platform

The energy supply of the brewhouse setup

The brewhouse are heated by steam,each vessel has steam jackets around the inner tun.For the steam generator,there are various types which you can installed in your brewery,such as electric steam generator,fuel/gas steam generator and biomass steam generator,it depends on the energy cost and availability in your city. But if you don't want steam heating way,then electric tubes heating and fire directly heating can be optional.

Brewhouse space layout

There is liquid level indicator on each vessel,and stainless steel manhole on the top,it will be convenient for the brewers observe the wort brewing inside of the equipment.The complete brewhouse system covers 12m2,and the height of the space need no less than 3m.

500L conical fermenter list

This is 500L beer fermentation tank with the brewhouse.It is also made of SUS304,and it is double layer with insulation,the inner tank thickness is 3mm,outer tank thickness is 2mm,with 80mm polyurethane insulation to keep the temperature cold inside of the tank.Below is the valves and fittings matched on the fermenters:

• Pressure regulating valve

• Breath valve

• Beer sample valve

• Beer CIP pipe and CIP ball

• Butterfly valve

• Rotary beer racking arm

• Beer cooling pipes

How to clean the brewery

This is 50L removable CIP(Clean in position) unit for 500L beer equipment cleaning.It includes the following device:

• 50L alkali water tank with heating tubes

• 50L acid water tank

• CIP Pump

• Trolley

• Control cabinet

The tanks are single layer but if want insulation for the alkali water tank,that's no problem,we do the special design.

Cleaning the 500L brewery is a critical step in maintaining the quality and hygiene of the brewing equipment. The 50L removable CIP (Clean in Place) unit is designed to facilitate the cleaning process efficiently. Here's a step-by-step guide on how to clean the 500L brewery using the CIP unit:

Note: Before starting the cleaning process, ensure that all residual liquids and solids have been removed from the brewing equipment.

Step 1: Preparation

1. Fill the 50L alkali water tank with water and add the appropriate cleaning solution (alkali-based detergent) as per the recommended dilution ratio. Make sure the heating tubes in the tank are connected and functioning.

2. Fill the 50L acid water tank with water and add the acid-based cleaning solution as per the recommended dilution ratio.

3. Ensure the CIP pump and all connections are properly set up and functional.

Step 2: Pre-Cleaning

1. Run a pre-cleaning cycle with water through the CIP unit to flush out any remaining residues or contaminants in the lines and tanks.

Step 3: Alkali Cleaning

1. Connect the CIP unit to the brewery equipment, including the fermentation tanks, brew kettle, and any other vessels that need cleaning.

2. Start the CIP pump to circulate the alkali cleaning solution through the equipment. Ensure all parts are thoroughly covered, including pipelines, valves, and tanks.

3. Allow the alkali solution to circulate for a specified period (usually 15-30 minutes) to effectively remove organic residues and deposits.

4. After the cleaning cycle, drain the alkali cleaning solution from the equipment and rinse with water to remove any remaining cleaning solution.

Step 4: Acid Cleaning

1. Disconnect the CIP unit from the brewery equipment and reconfigure it to the acid water tank.

2. Run the acid cleaning solution through the equipment using the CIP pump, ensuring all parts are thoroughly cleaned.

3. Allow the acid solution to circulate for the recommended duration (usually 15-30 minutes) to remove mineral deposits and scale.

4. Drain the acid cleaning solution and rinse the equipment thoroughly with water to neutralize any remaining acid.

Step 5: Final Rinse

1. Once the cleaning process is complete, perform a final rinse with fresh water to ensure all cleaning solutions and residues are completely removed from the equipment.

Step 6: Post-Cleaning Inspection

1. After rinsing, visually inspect all parts of the brewery equipment to ensure it is thoroughly cleaned.

2. Store the CIP unit and the cleaned equipment in a sanitary environment.

Following this cleaning process regularly will help maintain the cleanliness, functionality, and longevity of your 500L brewery equipment, ensuring the production of high-quality and consistent craft beer.

How to load the beer equipment

Loading the 500L beer equipment requires careful handling to ensure the safety and integrity of the tanks during transportation. Here's a step-by-step guide on how to load the equipment:

Step 1: Prepare the Equipment

1. Ensure that all components and parts of the 500L beer equipment are properly packed and secured for transportation.

2. If the tanks have a volume less than 500L, they can be loaded into the container vertically. Make sure they are securely placed and tightly packed to prevent movement during transit.

3. If the tanks have a volume greater than 500L, additional measures are required to ensure safe loading. The tanks need to be packaged in an iron frame to provide stability and support during transportation.

Step 2: Iron Frame Package

1. Assemble a sturdy iron frame that can accommodate the size and weight of the larger tanks. The frame should be designed to hold the tanks securely in a horizontal position.

2. Place the tanks inside the iron frame, ensuring they are centered and well-supported. Use foam padding or cushioning material to protect the tanks from any potential impact.

3. Securely fasten the tanks to the iron frame using straps or other suitable methods. Double-check that the tanks are tightly secured to prevent any shifting or movement during transportation.

Step 3: Loading into the Container

1. Position the container in a suitable location for loading. Make sure there is sufficient space around the container to maneuver the equipment.

2. For tanks with a volume less than 500L, carefully lift and load them into the container vertically. Use appropriate lifting equipment or machinery to ensure safe handling.

3. For tanks with a volume greater than 500L and packaged in the iron frame, use forklifts or other heavy-duty equipment to lift and load the frame into the container horizontally.

4. Place the tanks or the iron frame inside the container, ensuring they are properly positioned and secured to prevent any shifting during transit.

Step 4: Final Inspection

1. After loading the equipment into the container, conduct a final inspection to ensure that everything is properly secured and there are no loose parts.

2. Close and seal the container securely to protect the equipment during transportation.

Step 5: Shipping

1. Arrange for shipping with a reputable transportation company or logistics provider experienced in handling delicate and heavy equipment.

2. Provide any necessary documentation and instructions to ensure a smooth and safe transit of the beer equipment.

By following these steps and taking necessary precautions, you can safely load and transport your 500L beer equipment to its destination, ready to brew exceptional craft beer.

FAQ

Q1: What is the capacity of the 500L beer equipment for microbrewery?

A: The capacity of the 500L beer equipment is 500 liters, making it ideal for small to medium-sized microbreweries producing craft beer on a commercial scale.

Q2: What does the package of the micro beer equipment include?

A: The micro beer equipment is carefully packaged using foam boards to cover the surface of the tanks. It is then tightened with tape to prevent any dropping off during transportation.

Q3: How is the equipment loaded for transportation?

A: For tanks with a volume less than 500L, they can be loaded vertically into the container. However, for tanks larger than 500 liters, they are packaged in an iron frame and loaded horizontally into the container for safe transportation.

Q4: What is the construction material of the 500L beer equipment?

A: The 500L beer equipment is typically constructed using high-quality stainless steel, ensuring durability, sanitation, and resistance to corrosion for the best brewing performance.

Q5: Can the 500L beer equipment be customized to suit specific requirements?

A: Yes, the equipment can be customized to meet the unique needs and preferences of microbreweries. Customization options may include additional features, specific configurations, or personalized fittings.

Q6: What components are included in the 500L beer equipment?

A: The 500L beer equipment typically includes a mash/lauter tun, brew kettle/whirlpool, fermentation tanks, a glycol cooling system, a control system, and a cleaning system (CIP) for effective and efficient brewing and cleaning processes.

Q7: Is technical support provided for the 500L beer equipment?

A: Yes, comprehensive technical support is provided, including installation, setup, and ongoing maintenance guidance, ensuring seamless operation and optimal performance of the brewing equipment.

Q8: Can the 500L beer equipment be used for producing different beer styles?

A: Absolutely! The 500L beer equipment is versatile and allows microbreweries to produce a wide variety of beer styles, enabling brewers to experiment and craft unique brews to cater to their customers' tastes.

Q9: What safety features does the 500L beer equipment have?

A: The equipment is equipped with various safety features, including pressure gauges, relief valves, and safety interlocks, to ensure secure and reliable operation during the brewing process.

Q10: How can I obtain more information or request a quote for the 500L beer equipment?

A: For more information or to request a quote for our 500L beer equipment for microbrewery, please contact our sales team. We are dedicated to providing all the necessary details and support to help you enhance your brewing capabilities and deliver exceptional craft beer to your customers.

If you want to learn more about the details of the microbrewery equipment,just send us inquiry,and send you more instruction on it.