Automatic rotary beer bottling machine for microbrewery

Automatic rotary beer bottling machine for microbrewery

1, The rinsing machine using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the sidewall and bottom to make the bottle clean.

2, Filling machine with spring-type mechanical lifting equipment to upgrade glass bottles, large bearing support floundering in the vat and use of guide-rod in the orientation of the structure, there are pre-cover features.

3, Using high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.

4, Stainless steel plunger and mechanical stirring gland-type magnetic reasonable cap to ensure that the gland is healthy and reliable. Hopper and the cap taking- cover, capping transmitted by magnetic. The capping is reliable and automatic unloading, reducing the rate of broken bottles.

5, Before the capping, use hot water bubble set to displace bottlenecks air, ensuring the oxygen content of less than 0.15mg / L.

6, Filling machines includes broken bottle automatically stopping valve, broken bottle washing, and foam automatically exhausting device.

7, With perfect CIP cleaning function, and capable of rinsing filling pipes with acid, lye liquid and hot water.

8，All the materials in contact with the valves, tanks, pipes are made of stainless steel 304 materials, inside and outside the wall of mirror-polished, ensuring it is healthy.

9, Manually dry oil lubrication system to make sure equipment maintenance is more convenient.

10, The whole operation adopts advanced man-machine interface, PLC control, frequency conversion stepless speed regulation and other automatic control technology, with no bottle no open valves, no stamps; no cap no operation, and other security protection. 

Filling process:

Step1: Vacuum valve ,it will take the oxygen out of the bottle first ,

Step2: Filling CO2 to clean the bottle to remove all oxygen

Step3: Vacuum valve : to exhaust the Co2

Step3: Fill CO2 ,And when the pressur in the bottle equals to the filling tank ,it will start to fill beer

Step4: Between filling part with capping part ,there is a foam device to inject the water into the bottle ,to confirm no oxygen into the bottle

Product Name: Scratch-proof cover vibration plate

Discharge speed: 2000bph

Steering: clockwise | counterclockwise

Top plate diameter: 350-900mm

Base diameter: 250-500mm

Power: 205-3000w

Voltage: 220v

Vibration frequency: 50-60hz

Complete set of configuration: upper plate, base, controller

Additional configuration: linear track, silo, bracket, guide rail, hoist, PU glue sprayed in the disc (according to customer needs)

Installation, debug, training, after sales

（One.）installation, debug

After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debug and test production at the same time make the equipments reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and 120 USD per day as the salary for one engineer.

（Two.）training

Our company offer technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.

（Three.）Quality guarantee

We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

（Four.）After sales

1, after checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipments according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

2, after quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipments according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

FAQ

Q1: What is an automatic rotary beer bottling machine for microbreweries?

An automatic rotary beer bottling machine is a specialized piece of equipment designed to automate the process of filling, capping, and labeling beer bottles in a circular or rotary manner. This technology is particularly suitable for microbreweries seeking to enhance their bottling efficiency.

Q2: How does an automatic rotary bottling machine work?

Bottles are loaded onto the machine's rotary platform, which moves bottles through the various stages of the bottling process. These stages typically include bottle rinsing, purging with carbon dioxide, precise beer filling, capping, and labeling. The circular movement ensures continuous operation and maximizes throughput.

Q3: What are the benefits of using an automatic rotary bottling machine in a microbrewery?

Automatic rotary bottling machines offer several advantages, including increased production speed, consistent filling levels, reduced oxygen exposure, enhanced product quality, minimized labor requirements, and seamless integration with other packaging components.

Q4: Can this machine handle different bottle sizes and types?

Yes, automatic rotary bottling machines are designed to accommodate various bottle sizes and types commonly used in microbreweries. This versatility allows for flexible packaging options.

Q5: How fast can the machine operate?

The speed of operation varies based on the specific model and the complexity of your microbrewery's workflow. Automatic rotary bottling machines can handle different production rates, offering flexibility to match your needs.

Q6: What maintenance is required for an automatic rotary bottling machine?

Regular maintenance is essential to ensure the machine's optimal performance. Routine cleaning, sanitization, inspection of components, and addressing any technical issues promptly are crucial to avoid disruptions.

Q7: How does this machine integrate with other microbrewery systems?

Automatic rotary bottling machines are designed for seamless integration with other microbrewery systems. They can work harmoniously with conveyors, labelers, and quality control devices to create a cohesive packaging line.

Q8: What safety measures should be considered when using the machine?

Safety is a top priority when operating machinery. Proper training for staff, well-defined operational protocols, adherence to safety guidelines, and regular maintenance checks contribute to a safe working environment.

Q9: How can I choose the right automatic rotary bottling machine for my microbrewery?

Selecting the right machine involves considering your microbrewery's production capacity, bottle sizes, available space, budget, and desired automation level. Collaborating with us and we can help you find the perfect fit for your unique needs.

Q10: How does using an automatic rotary bottling machine impact beer quality in microbreweries?

By minimizing oxygen exposure during the filling process, automatic rotary bottling machines preserve the quality and freshness of the beer. This results in a product that maintains its intended flavors and aromas, meeting the high standards of microbrewery enthusiasts.