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Complete 1500L commercial beer brewing system
In the world of commercial brewing, precision, innovation, and efficiency are crucial for producing high-quality beers that captivate the taste buds of consumers. The Complete 1500L Commercial Beer Brewing System stands as a testament to the marriage of traditional craftsmanship and modern technology.
All of the 1500L commercial beer brewing equipment and work will be in compliance with the following norms and standards.
•Machinery Directive 2006/42/EC According to harmonized standard EN ISO 12100:2010
•Low Voltage Directive 2014/35/EU
•Health and Safety requirements of the Directive 2006/42/EC
The mechanical standard of the 1500L commercial beer brewing equipment
All material in contact with product will be of Stainless Steel,304.Light glass made of glass.
Pipe/Fitting standard will be designed according to your request
All valves in contact with product will be of Hygienic Butter Valve Type
All components and wire will be with CE marked
Process connections will be designed according to your request.Sanitary screw couplings or Sanitary Tri-clamp
Welds will be fully burned,shield gas will be used.With no pores,cracks.
Mill machine
-Capacity:800kg/h
-Motor power:3kw
-With belt, pulley, noise < 80 db-Double roller,the distance between them can be adjusted.
-Comply with CE certification
Flexible Screw Conveyor
-Plastic outer
-From malt miller to grist case
Grist case
-Material:Stainless steel
-Place on the top of the mash tun
Mash tun
-Working volume:1500L
-Total volume:2100L
-Size:φ1860×2800mm
-Design temperature:Min:0℃ Max:100℃
-Design pressure:Atmosphere
-Inner tank thickness:2.5mmOuter tank thickness:2mm
-Surface process of the tank:Brushed surface
-Head type:Conical head
-Insulation material and thickness:Rock wool,80mm
-Agitation type:Motor Bottom agitation,With Frequency control,Power:0.75kw, Speed ratio: 1:29
-Steam jackets thickness:1.5mmPosition:Around middle cylinder and bottom cone
-Manhole type and diameter:All glass manhole,φ500mm
-Chimney:600mm
-Four stainless steel legs, with screw assembly to adjust leg height, the base plate with two fixed hole;
-Fittings of the tun:2 CIP balls;LED light;PT-100 temperature probe
-Other matched valves
Lauter tun
-Working volume:1500L
-Total volume:2100L
-Size:φ1860×2800mm
-Design temperature:Min:0℃ Max:100℃
-Design pressure:Atmosphere
-Inner tank thickness:2.5mmOuter tank thickness:2mm
-Surface process of the tank:Brushed surface
-Head type:Conical head
-Insulation material and thickness:Rock wool,80mm
-Agitation type:Bottom agitation,With Frequency control,Power:0.75kw, Speed ratio: 1:43
-Rack system:Thin rake blades,Hanging chain,With grain spent plate.
-Filter plate:Milling sieve,with support at the bottom and unload handle;
-Side spent-grain outlet,with guide plate below the outlet door.
-Manhole type and diameter:All glass manhole,φ500mm
-Chimney:600mm
-Four stainless steel legs, with screw assembly to adjust leg height, the base plate with two fixed hole;
-Fittings of the tun:2 CIP balls;LED light;PT-100 temperature probe
-Other matched valves
Kettle/Whirlpool tun
-Working volume:1500L
-Total volume:2100L
-Size:φ1860×2800mm
-Design temperature:Min:0℃ Max:100℃Design pressure:Atmosphere
-Inner tank thickness:2.5mmOuter tank thickness:2mm
-Surface process of the tank:Brushed surface
-Head type:Conical head
-Insulation material and thickness:Rock wool,80mm
-Steam jackets thickness:1.5mm,Position:Around middle cylinder and bottom cone
-Side whirlpool tangent inlet
-Manhole type and diameter:All glass manhole,φ500mm
-Chimney:600mm
-Four stainless steel legs, with screw assembly to adjust leg height, the base plate with two fixed hole;
-Fittings of the tun:2 CIP ballsLED lightPT-100 temperature probeOther matched valves
Fittngs of the brewhouse
-Wort pump:-Type:5m3/h, 24m-Power:380V 1.5KW-With frequency conversion-Inlet size Ф38, outlet size Ф32-The material connected with wort is sanitary stainless steel 304-With waterproof shield
-Filter pump:-Type:5m3/h, 24m-Power:380V 1.5KW-With frequency conversion-Inlet size Ф38, outlet size Ф32-The material connected with wort is sanitary stainless steel 304-With waterproof shield
-Heat exchange plate:-Size:10㎡-Two stage cooling, 6 process;-Cold water inlet G1, cold water outlet Ф32 , wort inlet & outlet Ф32.
-Pipe type hop filter:-Removable-Filter precise:0.1mm
-Brewhouse Pipes:-Size:ISO:Φ38/Φ32-Single welded, double shaped
-Aeration Assembly-With sight glass-Used on wort outlet of the heat exchanger-With thermometer
-Survey Barrel-L=350mm
-Sanchorometer-Size:10°,20°
-Titanium bar-Filter precision: 0.45μm
-Grain-out Rake-L=1500
-Working platform-Punched-hole platform-With stairs and guardrail-Height and size will be designed according to the actual brewhouse size and the brewery place
Fermentation tank
-Working volume:1500LTotal volume:1800L
-Size:φ1860×3110
-Design temperature:Min:0℃ Max:100℃
-Design pressure:2BarWorking pressure:1Bar
-Inner tank thickness:2.5mmOuter tank thickness:2mmSurface process of the tank: Brushed surface
-Head type:Dished headBottom type:Conical bottom,60°degree.
-Insulation material and thickness:PU insulation,80mm
-Cooling jackets around the cylinder and bottom cone.Cooling area: 3.2㎡
-Dimple jacket design pressure:2BarDimple jacket working pressure:1Bar
-CIP pipeline and CIP rotary spray ball
-Top manhole
-Hops dosing port on the top.Hoping entrance on the cylinder
-Matched with Breath valve: Adjust the negative and positive pressure.
-Matched with Sample valve
-Matched with Pressure gauge and Mechanical Pressure regulating valve
-Racking arm on the coneDrain outlet on the bottom
-Four stainless steel legs, with screw assembly to adjust leg height, the base plate with two fixed hole;With brace between the legs
Bright Beer Tank
-Working volume:1500LTotal volume:1800L
-Size:φ1860×2540
-Design temperature:Min:0℃ Max:100℃
-Design pressure:2barWorking pressure:1bar
-Inner tank thickness:2.5mmOuter tank thickness:2mmSurface process of the tank: Brushed surface
-Head type:Dished headBottom type:Dished bottom
-Insulation material and thickness:PU insulation,80mm
-Cooling jackets around the cylinder.Cooling area: 3.2㎡
-Dimple jacket design pressure:2barDimple jacket working pressure:1bar
-CIP pipeline and CIP rotary spray ball
-Side manhole
-Matched with Breath valve: Adjust the negative and positive pressure.
-Matched with Sample valve
-Matched with Pressure gauge and Mechanical Pressure regulating valve
-Drain outlet on the bottom
-Four our stainless steel legs, with screw assembly to adjust leg height, the base plate with two fixed hole;With brace between the legs
200L CIP Unit
-Acid tank:Working volume:200L,total volume:220L,Inner tank thickness:2.5mmOuter tank thickness:2mmSurface process of the tank: Brushed surfaceThree legs
-Caustic tank:Working volume:200L,total volume:220L,Inner tank thickness:2.5mmOuter tank thickness:2mmSurface process of the tank: Brushed surfaceElectric heating,power:2kwThree legs
-Hot water tank:Working volume:200L,total volume:220L,Inner tank thickness:2.5mmOuter tank thickness:2mmSurface process of the tank: Brushed surfaceElectric heating,power:2kwThree legs
-Trolley:Stainless steel;With two universal wheelsWith control box
Control system
Control Cabinet:Size:L600×W350×H1500
Automatic temperature control cooling fan inside it.
PLC controllerType:Siemens S1200
Touch ScreenSiemens brand
Temperature centralized display, control.
Control & Signal Wire
Comply with CE certification;With CE remark on it
Cable Tray
Grid cable tray
Function
-Display degree together
-Mash vessel temperature control
-Boil/whirlpool Kettle temperature control
-Mash motor VFD-Lauter motor VFD-Hot liquor tank temperature control-All pump and motor controls
-Vessel light controls-Control the temperature of the fermetner;
-Control the temperature of the Bright beer tanks-Control the variable frequency and motor of pump
-Control the temperature of the cooling system
-With temperature control modules for extra 3 tanks.
The Complete 1500L Commercial Beer Brewing System is more than a set of vessels; it is a comprehensive toolkit for brewmasters to express their creativity and dedication to quality. By combining optimal brewing capacity, stainless steel durability, customizable configurations, and advanced control systems, this system empowers commercial breweries to master the art and science of brewing. As the craft beer industry continues to evolve, the 1500L system stands as a reliable and versatile ally, allowing breweries to consistently produce beers that leave a lasting impression on consumers' palates.
If you are considering entering the brewing beer or craft beer industry. Whether it is investing in bars,breweries, restaurants, or small and medium-sized breweries, it is necessary to have a clear understanding of the requirements for beer brewing technology and equipment technology configuration. If you have any questions, please communicate with professionals and manufacturers in detail. Shandong SENMO Machinery Co., Ltd., as a professional beer equipment production service provider, provides you with professional technical consultation in the early stage, and carries out equipment design, production, installation, commissioning and other services according to the requirements of beer brewing technology.
FAQ
Q1: What is the brewing capacity of the Complete 1500L Commercial Beer Brewing System, and why is it considered optimal for commercial breweries?
A1: The system has a brewing capacity of 1500 liters, striking a balance between meeting commercial demand and maintaining meticulous attention to each batch. This optimal size allows breweries to produce a substantial volume of beer while ensuring the integrity of the brewing process.
Q2: Why is stainless steel construction important for this brewing system?
A2: Stainless steel construction is crucial for durability, corrosion resistance, and ease of cleaning. It ensures a long lifespan for the equipment, preserves the purity of the beer, and meets the stringent hygiene standards required in commercial brewing.
Q3: Can the brewing configuration be customized, and how does this benefit brewers?
A3: Yes, the brewing configuration is customizable. This flexibility allows brewmasters to tailor the system to accommodate various beer styles and brewing techniques, fostering creative exploration and the production of a diverse range of craft beers.
Q4: What role do conical fermentation tanks play in the 1500L system, and how do they contribute to the brewing process?
A4: Conical fermentation tanks facilitate the settling of yeast and sediments, promoting efficient fermentation. This design enhances beer clarity and contributes to the overall quality of the final product.
Q5: How does the system ensure precise temperature control during the brewing process?
A5: The system integrates advanced temperature control systems to ensure optimal yeast activity, flavor development, and consistency across batches. Precise temperature control is essential for producing high-quality and repeatable brews.
Q6: Does the system include automated process monitoring and control features?
A6: Yes, the system includes automated process monitoring and control features. This provides brewers with real-time insights into the brewing process, allowing for adjustments to ensure optimal conditions and quality assurance.
Q7: What are the benefits of efficient wort cooling and trub separation in the brewing process?
A7: Efficient wort cooling and trub separation contribute to beer clarity, improve flavor stability, and streamline the brewing process for increased efficiency. These features enhance the overall quality of the final product.
Q8: Is the Complete 1500L system scalable for breweries planning to expand?
A8: Yes, the system is designed with scalability in mind. Breweries can seamlessly expand their production capabilities as demand grows, ensuring a smooth transition to higher production volumes without compromising quality.
