Complete 2000L commercial beer brewery equipment
A complete 2000L commercial beer brewery equipment typically includes various components and vessels necessary for the entire beer brewing process. Here is a comprehensive list of the main equipment that would be part of a 2000L commercial brewery setup:
Milling System:
Malt Mill: Used to crush malted barley into smaller particles for mashing.
Mashing System:
Mash Tun: For mixing milled grains with hot water to convert starches into fermentable sugars.
Lauter Tun: To separate the liquid wort from the solid grains.
Wort Pump: For transferring wort between vessels.
Boiling and Whirlpool System:
Brew Kettle: For boiling the wort and adding hops.
Whirlpool Tank: For separating solid residues from the wort after boiling.
Heat Exchanger:
Used to cool down the boiled wort before fermentation.
Fermentation System:
Fermentation Tanks: Vessels where the wort is fermented into beer by adding yeast.
Yeast Propagation System: For cultivating and propagating yeast for fermentation.
Glycol Chiller: To control and maintain fermentation temperature.
Fermentation Control System: For monitoring and controlling fermentation parameters.
Maturation/Conditioning System:
Bright Beer Tanks: For further maturation, conditioning, and carbonation of the beer.
Cleaning and Sanitization System:
CIP (Clean-in-Place) System: For automated cleaning and sanitization of brewing vessels and pipes.
Filtration System (Optional):
Filtration Equipment: For removing solid particles and improving beer clarity.
Carbonation System (Optional):
Carbonation Stone or Unit: For carbonating the beer by adding carbon dioxide.
Packaging System:
Keg Filler/Bottling Machine: For filling beer into kegs or bottles.
Canning Machine (Optional): For packaging beer in cans.
Control System:
PLC (Programmable Logic Controller) or Computer-based Control: For managing and automating the brewing process.
Utilities:
Steam Boiler: For generating steam used in the brewing process.
Glycol System: For providing cooling to various parts of the brewing process.
Piping and Valves:
For connecting various components and controlling the flow of liquids.
It's important to note that the specific configuration of a 2000L commercial beer brewery equipment may vary based on the brewer's preferences, the type of beer being produced, and the level of automation desired. Additionally, safety measures, hygiene protocols, and adherence to local brewing regulations are crucial considerations in setting up and operating a commercial brewery. As such, working with experienced brewing equipment manufacturers and suppliers is recommended to ensure a successful and efficient brewing operation.
The beer cooking system is mainly composed by mash/lauter tun, filter tank, boiling pot, whirlpool tank, hops adding tank,plate heat exchanger etc.If you add extra cereals such as rice,corns,sorghum,you need add a cereal cooking tun into the brewhouse.Meanwhile,for the brewery with 10000L or 20000L or above,adding a wort storage tank is necessary,it can improve the brewing efficiency.
The main body of mash tun, mash copper system all using international standards, high-quality 304 stainless steel plate. The manufacture is using of modern automatic laser cutting and the protection of pure argon gas welding and other technology. The full mirror polished technology or acid passivation for the inside of the tanks which expose to materials such as malt mash; External matte polished to ensure customers with a high quality and low price, beautiful mash system.
Beer mash tun technology
1. High efficiency Maitreya plate jacket heat exchange technology and scientific steam turbulence principle are adopted to achieve maximum heat conduction and energy saving effect. At the same time, fully automatic temperature control technology is adopted to ensure the accuracy of temperature rise speed and heat preservation time in each process stage of saccharification and gelatinization.
2.The internationally advanced suspension type speed regulating system is selected, and the frequency conversion and automatic mixing modes are adopted to ensure the uniform mixing of mash during the gelatinization and saccharification process, which can maximize the best biological activity, conversion and catalytic effects of various enzymes during the gelatinization and saccharification process, thus ensuring the best quality and highest yield of beer at the source.
Beer Lauter tun technology
1. The advanced and scientific special-shaped tilling knife structure system and hydraulic automatic lifting technology are used to ensure even turning and stable chute discharge, improve filtering speed and production efficiency, and maintain good transparency and juice yield of wort.
2. The internationally advanced suspension and mixing devices, together with frequency conversion, speed regulation and automatic control technologies, are selected to make operation more convenient and flexible, maintenance simple and cost saving.
Wort kettle technology
1. The application of advanced in vivo boiling and pressurization technology improves the boiling strength, greatly increases the evaporation effect of dimethyl sulfur, promotes the polymerization of protein and other condensable substances, and enables the rapid separation of boiled wort and polymer.
2. The extracorporeal circulation mixing technology is adopted to accelerate the temperature rise rate at the initial stage of wort boiling, so that the temperature of wort is always uniform and consistent during the heating process, to prevent the degeneration of regional wort soluble substances caused by local overheating, thus ensuring the wort boiling quality.
Beer fermenting system mainly includes fermentation tank, bright beer tank, and yeast propagation equipment.
After more than ten years of practice and research and development, the new technology has accumulated rich experience in design, manufacturing, installation, commissioning and service, and provided more than 100 fermentation system products for hundreds of large, medium and small breweries at home and abroad. It has advanced international fermentation engineering technology and equipment manufacturing and service skills, and can control beer fermentation in the whole process through PLC automatic control technology.
The loading of the large vessels need to be horizontally. The fermenters volume above 1500L, brewhouse volume above 2000L,need to be loaded like this.We do a very fixed package inside of the container,to make sure the tanks not damaged during the sea transportation.
FAQ
Q1: What type of 2000L commercial beer brewing equipment does your company offer?
A: Our company provides a complete set of 2000L commercial beer brewing equipment, including milling system, mashing system, boiling and whirlpool system, fermentation system, maturation/conditioning system, cleaning and sanitization system, packaging system, etc. We can also offer customized solutions based on specific requirements from our customers.
Q2: What scale of breweries is your 2000L commercial beer brewing equipment suitable for?
A: Our 2000L commercial beer brewing equipment is suitable for medium to large-scale commercial breweries. It caters to the production of 2000L beer per batch, making it ideal for customers with higher production demands.
Q3: Does your equipment comply with quality standards and safety regulations?
A: Yes, our equipment adheres to international and industry standards. We are committed to delivering high-quality products. Our brewing equipment is constructed with premium materials and advanced technology, while ensuring compliance with relevant safety regulations for optimum performance and safety.
Q4: Can your 2000L commercial beer brewing equipment be customized?
A: Yes, we offer customized solutions based on specific requirements and budget of our customers. Our technical team works closely with customers to understand their needs and provides the most suitable equipment configuration and design.
Q5: Does your company provide after-sales service and technical support?
A: Yes, we offer comprehensive after-sales service and technical support. Our technical team provides training after equipment installation and commissioning, and supplies operation manuals. Additionally, we provide equipment warranty and remote support to ensure timely assistance and solutions during the use of our equipment.
Q6: Can you provide equipment installation and commissioning services?
A: Yes, our technical team can provide equipment installation and commissioning services. We ensure proper functioning of the equipment and that all systems operate as intended.
Q7: Does your company provide equipment transportation and packaging services?
A: Yes, we offer equipment transportation and packaging services to ensure safe delivery of the equipment. We use appropriate packaging and transportation methods to ensure the equipment's safe arrival at the customer's designated location.
Q8: Do you have any successful cases for reference?
A: Yes, we have many successful cases that customers can refer to. We have supplied our equipment to numerous commercial breweries worldwide and have received positive feedback and recognition from our customers. We are willing to share these success stories with potential customers to showcase the excellent performance of our equipment in various applications.
The above is the translation of the FAQ about 2000L Commercial Beer Brewing Equipment from the manufacturer's perspective. As a manufacturer, we highly value customer requirements and satisfaction, and providing high-quality products and excellent service is our top priority. If you have more questions or need further information about our equipment, please feel free to contact us.
If you want to learn more of the brewery plant,please send us inquiry,we have sales engineer can send you a formal proposal.Cheers!
