A 3-barrel brewing system is a very common set of beer brewing equipment.
Let's analyze its main application scenarios. The 3-barrel brewing system is mainly suitable for the following scenarios:
Microbrewery: For a start-up or small-scale brewery, a 3-barrel brewing system is an affordable option. It has a small equipment footprint and investment cost, and is suitable for brewing activities in limited spaces.
Bars and restaurants: Some bars and restaurants hope to brew some special beers in-house to meet the needs of customers and provide unique drink options. The 3-barrel brewing system caters for this small batch brewing needs and allows them to control the brewing process and adjust the flavor of the beer.
TRAINING AND EDUCATIONAL USE: The 3-barrel brewing system is also commonly used for teaching practice in brewing training institutes and academic institutions. Students can learn the fundamentals and processes of winemaking by operating and mastering this relatively small system.
Individual brewers: Some brewers enjoy small-scale brewing experiments and creations at home. The 3-barrel brewing system provides them with a suitable vehicle to create some of their favorite beers at home and explore different recipes and flavors.
It should be noted that the output of the 3-barrel brewing system is relatively small, and each brewing can obtain about several hundred liters of beer. Therefore, in commercial operations, larger capacity brewing systems may be required if the goal is mass production and distribution. It is precisely because its output is small and the cost is not high. Let me take a closer look at the cost of this brewing system.
Equipment cost:
Mashing/lauter tank: This equipment is used to gelatinize the malt and filter out a clear wort. Prices vary based on materials, capacity, and features, but generally cost range from $3,000 to $5,000.
Fermentation tank: The fermentation tank is used to ferment wort into beer, and has the function of controlling temperature and pressure. Prices vary based on materials, capacity, and additional features, but generally cost range from $4,000 to $8,000.
Cooling equipment: The cooling equipment is used to quickly cool the boiled wort to the fermentation temperature. Prices vary by model and cooling capacity, but generally cost range from $2,000 to $4,000.
Packaging equipment: Packaging equipment is used to pack the fermented beer into bottles or kegs. Prices vary depending on equipment type and production capacity, but typically cost range from $3,000 to $6,000.
Raw material cost:
Malt: As one of the main raw materials, the price of malt varies according to the type, quality and supply channel. For example, brewing 3 barrels of beer per barrel, the cost of malt is about $100-$150.
Yeast and flavorings: Yeast and flavorings are used in the fermentation process and to adjust the taste and flavor of the beer, and are relatively inexpensive, generally between $50 and $100.
Water and auxiliary raw materials: Water is the basis of brewing, and the cost is relatively low. Auxiliary ingredients such as hops, sugar, etc. also have a certain cost, ranging from about $50 to $100 depending on the amount and type used.
Other fee:
Electricity and water costs: The brewing process consumes large amounts of electricity and water, and costs vary by region and usage. Monthly electricity and water bills range from approximately $200 to $300, depending on usage and regional electricity rates.
Labor costs: The brewing process requires personnel to operate and monitor the equipment, so employee wages and benefits need to be considered. The specific cost depends on the labor market in the area and the skill level of the employees, and generally cost ranges from $1,000 to $2,000 per month.
Rental Expenses: If you choose to lease the premises of your winery, monthly rent will become a significant expense. Rental costs vary depending on the location and size of the venue, but generally range from $500 to $1,000.
Sales and Marketing Expenses: Promoting and selling beer requires a certain budget, including expenses such as branding, market research, packaging and label design. These fees vary based on market needs and strategy, but are expected to be between $5,000 and $10,000 per year.
To sum up, the cost required to set up a brewery with a 3-barrel brewing system is as follows:
Equipment cost: saccharification/filtration tank ($3000-5000), fermentation tank ($4000-8000), cooling equipment ($2000-4000), packaging equipment ($3000-6000).
Raw material costs: Malt ($100-150), yeast and flavorings ($50-100), water and auxiliary ingredients ($50-100).
Other expenses: Electricity and water ($200-300 per month), labor costs ($1000-2000 per month), lease costs ($500-1000 per month), sales and marketing expenses ($5000-10000 per year) .
It should be noted that the above costs are for reference only, actual costs may vary due to different regions, suppliers and market conditions. When formulating plans and budgets, it is recommended to conduct detailed consultation and quotations with equipment manufacturers, raw material suppliers, and relevant professionals to obtain accurate data. In addition, understanding market demand and competitive environment, and formulating a reasonable pricing strategy are also one of the key factors to ensure the successful operation of a brewery.
In fact, the actual cost of each of our customers is different, because of different venues, different sizes and geographical environments, we will customize the most suitable barrel brewing system according to local conditions, if you want to get the closest to what you want For the price, please contact our experts to make a corresponding budget for you.
