Microbrewery 5bbl beer brewing system
What is 5bbl brewing system?
A 5-barrel brewing system, often abbreviated as 5bbl, is a type of commercial brewing equipment used in craft breweries and brewpubs to produce beer in small to medium-sized batches. The "bbl" stands for "barrel," which is a common unit of measurement used in the brewing industry to denote the volume of beer produced.
In the case of a 5bbl brewing system, it refers to a system that can produce approximately 5 barrels of beer in a single batch. One barrel of beer is equivalent to 31 U.S. gallons or about 117.35 liters. Therefore, a 5bbl brewing system can produce around 155 U.S. gallons or 581 liters of beer per batch.
The brewing process in a 5bbl system is similar to larger brewing systems but on a smaller scale. It typically includes the following main components:
Mash/Lauter Tun: This vessel is used for mashing, where crushed grains are mixed with hot water to convert starches into fermentable sugars. The sugary liquid is then separated from the solid grain material in a process called lautering.
Brew Kettle: The brew kettle is used for boiling the wort, which is the sugary liquid obtained from the mashing process. During boiling, hops are added to provide bitterness, flavor, and aroma to the beer.
Fermentation Tanks: After boiling, the wort is cooled and transferred to fermentation tanks, where yeast is added to ferment the sugars into alcohol and carbon dioxide. The fermentation tanks are where the primary fermentation takes place.
Bright Tanks: Once fermentation is complete, the beer is often transferred to bright tanks for secondary fermentation, conditioning, and carbonation.
Control Panel: The brewing system is controlled through a central control panel that regulates temperature, flow rates, and other process parameters.
The 5bbl brewing system is popular among small to medium-sized craft breweries and brewpubs that want to offer a variety of beer styles while maintaining a manageable production volume. It allows brewers to experiment with different recipes and maintain a degree of flexibility in their offerings. As a result, 5bbl breweries often cater to local markets and have the advantage of producing fresh, unique, and artisanal beers.
This is our microbrewery 5bbl beer brewing system,the whole brewery plant is semi-automatic control.Below is the main list of the 5bbl brewing system:
-5BBL lauter tun with automatic spent graint exhaust device and with grain sparging coil
-5BBL wort kettle with steam jackets around the tank body and bottom cone
-10BBL hot water tank
-Wort pumps and water pumps
-Plate heat exchanger
-Wort pipes and vlaves
-Wort grant tank
-Hop filters and hop back tank
-Big operation platform
The design of 5bbl beer brewing system details is rigorous, so as to maximize the utilization of brewing materials and reduce equipment energy consumption.The brewhouse tank plates and accessories are made of international standard SUS304 stainless steel; Our factory use laser cutting and argon shielded welding during the tank production,all vessels' internal do centralized pickling and passivation, accuracy ≤ 0.4 μ m；
Variable frequency automatic rake knife cutter for 5BBL Mash/lauter tun, removable milling sieve plate, spacing 0.7mm, opening rate greater than 17%, multiple supporting points at the bottom, and backwashing device to reduce sanitary dead angle;The whole wort filter process is closed and has strong timeliness;
The 5BBL boiling kettle is equipped with forced circulation to support boiling under pressure, ensuring 8-12% boiling strength, improving the utilization rate of heat energy, and can optionally be equipped with condensate recovery device;The whirlpool circulates tangentially, and the high and low liquid level discharge ports are equipped with baffles for hot solidified substances and hops decomposition substances;
The 5bbl brewhouse has high precision temperature sensor, pressure sensor, liquid level sensor and other components, Siemens PLC control, program input, multi process formula storage and setting, simple operation;Accessories of auxiliary machines are selected from domestic and foreign first-line brands, which are CE/UL certified.
Advantages of the beer equipment:
1. The beer equipment designing strictly follow the craft beer brewing technical process (each brewhouse part has its own transformation from process to purpose)
2. Absorb the research results of latest brewery technology and combine the actual situation of craft beer production process. The basic performance is close to the large brewery to ensure the stability of product quality.
3. For craft beer equipment operation design,some key parts are designed automatically control,such as temperature control,the glycol water pump control,the steam control. Manual and automatic need combination to ensure the equipment operation reliability.This also will ensure the stability of the beer production.
4. The details of equipment production and processing are fine both inside and outside,without sanitary dead angle.
6. The pipelines connection meet the brewing technical process requirements,also combined with the requirements of actual beer production process. (For example, sanitary conditions, oxidation prevention, bottom feeding, top feeding, etc. are all scientific)
7.High performance of the auxiliary machines (for example, the wort pump has variable frequency control,the agitation has frequency control,chiller,steam generator are good brand )
8. The equipment plate material is SUS304 or 316, thickness is 3mm, valve and pipe fitting material is food grade, 100% TIG welding with top quality,do sanding belt on the welding seam...
7. Bigger tank volume. The extra fermentation tank volume is more than 25%, and boiling kettle is more than 30%,other tanks is 20% extra. Pressure test recorded and inspected irregularly during the process,test pressure 0.4MPa, and maintain the pressure for more than 72 hours without pressure drop. Internal quality of tank body: do acid passivatio,which can reach to 0.4um, and there is no deformation or scratch. The tank liner is smooth and clean,all of the pipe welding seam need to pickled and passivated after polishing to ensure the extension of the service life of the beer equipment.
How to install 5bbl brewing system?
Installing a 5bbl brewing system is a complicated process, and it needs to be operated in accordance with the installation guide provided by our manufacturer and the guidance of professionals. Here is a general overview of installation steps:
Choose a suitable location: First, choose a suitable location to install the brewing system. Make sure the area has enough space to accommodate all equipment and complies with local building and safety codes.
Assembling equipment: According to the instructions and drawings provided by our manufacturer, assemble the various components of the brewing system. This may include putting alcohol tanks, hop tanks, blending tanks, fermenters, cooling equipment etc. in place.
Install pipes and fittings: Connect pipes to equipment inlets and outlets, make sure all pipes and fittings are properly connected, free of leaks, and comply with sanitary standards.
Install the control system: Install and connect the control panel and electrical equipment, which is an important part of monitoring and controlling the brewing process. Make sure all electrical connections are correct and perform necessary tests.
Testing and debugging: Before starting the brewing system, conduct comprehensive testing and debugging. Check the operation of all components and piping to ensure that parameters such as temperature, flow and pressure are within the proper range.
Water quality inspection: Make sure the water used for brewing is of acceptable quality and free of harmful substances or bacteria.
Train operators: Train those who will operate the brewing system to ensure they understand how to use and maintain the equipment.
Distillation cycle: Before the actual brewing, a distillation cycle is performed. This process can help remove any impurities and residue from the device.
Formal brewing: After completing all preliminary preparations, proceed to formal brewing. Follow the recipe and brewing steps to complete the entire brewing process.
Monitoring and maintenance: In the official operation, the operation of the brewing system is continuously monitored, and maintenance and maintenance are carried out regularly to ensure the long-term performance of the equipment.
This is just to provide an idea and a general description for the installation of the 5bbl brewing system. The specific construction is completed by a professional team. 5bbl brewing system is an expensive and sophisticated equipment, which cannot be installed or modified at will.
The price of the 5BBL beer brewing system is different because of various configuration.If you want to buid brewery with such capacity brewing equipment,please send us your requirements on it,such as the heating way of the brewhouse,the quantity of the fermenters,your brewery layout drawings...our sales engineer can send you a formal quote for your reference.Cheers!
FAQ
1. What is a microbrewery 5bbl beer brewing system?
A microbrewery 5bbl beer brewing system is a small-scale commercial brewing equipment designed to produce beer in small batches. The "5bbl" refers to its capacity, where 1 barrel is approximately 31 U.S. gallons or 117.35 liters. This system can produce about 5 barrels or 155 U.S. gallons (581 liters) of beer per batch.
2. Is a 5bbl brewing system suitable for a microbrewery?
Yes, a 5bbl brewing system is ideal for a microbrewery, as it allows for the production of a wide variety of beer styles in manageable batch sizes. It caters to the demand of craft beer enthusiasts and local markets while maintaining a certain level of flexibility in production.
3. What does the 5bbl brewing system typically include?
A typical 5bbl brewing system includes several components: a mash tun, a brew kettle, fermentation tanks, bright tanks, a control panel, pumps, heat exchangers, and various valves and fittings. The system is designed for mashing, boiling, fermenting, conditioning, and carbonating the beer.
4. Can I customize the system according to my brewery's needs?
Yes, many manufacturers offer customization options to tailor the system to your microbrewery's specific requirements. You can choose different configurations, additional features, and accessories that suit your brewing process.
5. How long does it take to brew beer with a 5bbl system?
The time required to brew beer with a 5bbl system depends on various factors, including the complexity of the recipe, fermentation time, and aging requirements. Generally, the brewing process can take anywhere from a few weeks to several months.
6. What utilities are required for the system?
A 5bbl brewing system typically requires access to electricity, water, and steam. Additionally, a suitable drainage system for waste disposal is necessary.
7. Is it challenging to operate a 5bbl brewing system?
Operating a 5bbl brewing system requires some knowledge of the brewing process and equipment. However, with proper training and understanding of the system, it can be manageable for skilled brewers.
8. What safety measures should I consider for the brewing process?
Safety is crucial when operating a brewing system. Ensure that all safety protocols are followed, including handling hot liquids, pressurized vessels, and chemicals. Proper ventilation and fire safety precautions should also be in place.
9. How can I source a microbrewery 5bbl beer brewing system?
You can source a 5bbl brewing system from reputable brewing equipment manufacturers or suppliers. Research and compare different options, consider customer reviews, and seek advice from other microbrewery owners before making a purchase.
10. Are there any legal requirements for operating a microbrewery?
Yes, operating a microbrewery involves compliance with various legal requirements, including permits, licenses, and health and safety regulations. It is essential to understand and adhere to the brewing laws and regulations in your region before starting your microbrewery.
