In the ever-evolving landscape of craft beer, the Turnkey 1000L craft beer brewery machinery stands as a symbol of innovation and efficiency. Here we delves into the features and advantages of this comprehensive brewing system, designed to empower breweries to produce high-quality craft beer with ease.
Turnkey 1000L craft beer brewery machinery
This is our turnkey 1000L craft beer brewery machinery,the whole brewery plant is seimi-automatic control.Below is the main list of the 1000L brewery machinery:
1000L mash tun with grist hydrator
1000L lauter tun with automatic spent graint exhaust device and with grain sparging coil
1000L wort kettle with steam jackets around the tank body and bottom cone
2000L hot water tank
Wort pumps and water pumps
Plate heat exchanger
Wort pipes and vlaves
Wort grant tank
Hop filters and hop back tank
Big operation platform
Gas steam generator
The design of beer brewing equipment details is rigorous, so as to maximize the utilization of brewing materials and reduce equipment energy consumption.The brewhouse tank plates and accessories are made of international standard SUS304 stainless steel; Our factory use laser cutting and argon shielded welding during the tank production,all vessels' internal do centralized pickling and passivation, accuracy ≤ 0.4 μ m；
We designed this set of 1000L craft beer brewery machinery turnkey to maintain a rigorous attitude and sophisticated design. Obtain the maximum beer output rate under the premise of maximizing cost savings.
Steam jackets around the 1000L mash tun and 1000L wort kettle: working pressure 0.15MPa, test pressure 0.4MPa, super large heating area around the tank body and bottom cone, heating rate 1-1.2 ℃/min, automatic temperature control; The mash tun frequency conversion mixing has strong convection, and the grains and water are mixed evenly, supporting high wort plato beer brewing process;Variable frequency automatic lifting plough cutter for the 1000L lauter tun, milling sieve plate is removable, the gap is 0.7mm, opening rate greater than 17%, multiple supporting points at the sieve plate bottom, and there is backwashing device to reduce sanitary dead angle; Optional bottom grain discharging and automatic grain discharging devices are used to uniformly transport the spent grains to the outdoor spent grain tank. The whole wort filter process is closed and efficient;The 1000L wort boiling kettle is equipped with forced circulation to support boiling under pressure, ensuring 8-12% boiling strength, improving the utilization rate of heat energy, and can optionally be equipped with condensate recovery device;
The brewhouse has high precision temperature sensor, pressure sensor, liquid level sensor and other components, Siemens PLC control, program input, multi process formula storage and setting, simple operation;Accessories of auxiliary machines are selected from domestic and foreign first-line brands, which are CE/UL certified.
Advantages of the beer equipment:
1. The 1000L brewery machinery designing strictly follow the craft beer brewing technical process (each brewhouse part has its own transformation from process to purpose)
2. Absorb the research results of latest brewery technology and combine the actual situation of craft beer production process. The basic performance is close to the large brewery to ensure the stability of product quality.
3. For craft beer equipment operation design,some key parts are designed automatically control,such as temperature control,the glycol water pump control,the steam control. Manual and automatic need combination to ensure the equipment operation reliability.This also will ensure the stability of the beer production.
4. The details of equipment production and processing are fine both inside and outside,without sanitary dead angle.
6. The pipelines connection meet the brewing technical process requirements,also combined with the requirements of actual beer production process. (For example, sanitary conditions, oxidation prevention, bottom feeding, top feeding, etc. are all scientific)
7.High performance of the auxiliary machines (for example, the wort pump has variable frequency control,the agitation has frequency control,chiller,steam generator are good brand )
8. The equipment plate material is SUS304 or 316, thickness is 3mm, valve and pipe fitting material is food grade, 100% TIG welding with top quality,do sanding belt on the welding seam...
7. Bigger tank volume. The extra fermentation tank volume is more than 25%, and boiling kettle is more than 30%,other tanks is 20% extra. Pressure test recorded and inspected irregularly during the process,test pressure 0.4MPa, and maintain the pressure for more than 72 hours without pressure drop. Internal quality of tank body: do acid passivatio,which can reach to 0.4um, and there is no deformation or scratch. The tank liner is smooth and clean,all of the pipe welding seam need to pickled and passivated after polishing to ensure the extension of the service life of the beer equipment.
The following fittings are matched with the 1000L fermenters:
Mechanical pressure regulating valve
Beer sample valve
Breath valve
Thermometer
Hops dosing port
Temperature sensor
Beer rotary pipe
Drain outlet
CIP ball and CIP arm
CO2 carbon stone
The connection of the fittings can be tri-clamp,diary couplers and other connection way you want.Meanwhile,if you need other fitings or port on the fermenters,you can tell us and we do the special design for you.
The price of the 1000L brewery machinery is different because of various configuration.If you want to buid brewery with such capacity brewing equipment,please send us your requirements on it,such as the heating way of the brewhouse,the quantity of the fermenters,your brewery layout drawings...our sales engineer can send you a formal quote for your reference.Cheers!
FAQ
Q1: What is the brewing capacity of the Turnkey 1000L Craft Beer Brewery Machinery?
A1: The machinery offers a brewing capacity of 1000 liters, making it well-suited for breweries aiming to produce craft beer at a scale that meets market demand.
Q2: What does "turnkey" mean in the context of this brewery machinery?
A2: "Turnkey" refers to the machinery providing a complete and ready-to-use brewing solution. It includes all the essential components, from mash tuns to fermenters, streamlining the brewing process for operators.
Q3: Why is stainless steel chosen for the construction of this brewery machinery?
A3: Stainless steel is selected for its durability, corrosion resistance, and ability to maintain a hygienic brewing environment. These properties ensure the longevity of the equipment and the production of high-quality craft beer.
Q4: How do conical fermenters contribute to the brewing process?
A4: Conical fermenters have a conical shape that aids in sediment settling, resulting in clearer beer and minimizing undesirable flavors. This design contributes to the overall quality of the craft beer.
Q5: Can the machinery accommodate different beer styles and production needs?
A5: Yes, the Turnkey 1000L Craft Beer Brewery Machinery is scalable and flexible, allowing breweries to adapt to changing production needs and experiment with different beer styles.
Q6: What advanced temperature control features does the machinery offer?
A6: The machinery is equipped with advanced temperature control systems, providing precise management of fermentation temperatures. This is crucial for achieving specific flavors and characteristics in the final brew.
Q7: Is the interface user-friendly for operators with varying levels of expertise?
A7: Yes, the machinery is designed with a user-friendly interface, featuring intuitive controls and an easy-to-navigate system. This ensures a seamless brewing experience for operators with different levels of expertise.
Q8: How does the machinery contribute to energy efficiency?
A8: The design of the Turnkey 1000L Craft Beer Brewery Machinery focuses on energy efficiency, minimizing waste and optimizing resource use. This benefits both the environment and the brewery's cost savings.
Q9: Can this machinery be used by both new and established breweries?
A9: Yes, the machinery is suitable for both new and established breweries. Its scalability and turnkey nature make it adaptable to the diverse requirements of craft breweries at different stages of development.
Q10: What sets this craft beer brewery machinery apart in terms of craftsmanship and innovation?
A10: The Turnkey 1000L Craft Beer Brewery Machinery stands out due to its commitment to craftsmanship, innovation, and providing a comprehensive solution for craft beer production. It sets the stage for breweries to elevate their craft and meet market demands.
